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MECHTEX CONTRACT DIVISION 60+ MACHINES LIVE
Overview arrow_forward Craftsmanship & SPC arrow_forward Strategic OEM Advantage arrow_forward Verified Machine Fleet (60+) arrow_forward Integrated Arsenal & Live Tool arrow_forward Zeiss CMM & Metrology Lab arrow_forward Components Gallery arrow_forward
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HIGH-PRECISION CONTRACT MACHINING DIVISION SINCE 1969

Precision Machining Built for Critical Components.

Custom micro-precision engineering and zero-defect consistency from a proven global partner. Exceptional dimensional control from prototyping to high-volume runs.

Industrial high-precision CNC machining center cutting stainless steel component with coolant mist spray
PRODUCTION CELL: MULTI-AXIS CNC & LIVE TOOLING
LIVE PRODUCTION CELL • MULTI-AXIS CNC & LIVE TOOLING

Integrated CNC turning, live-tool milling, spline hobbing, and in-house induction hardening.

Fleet Capacity 60+ Machines
55+
Years OEM Heritage
Global Tier-1 Precision Legacy
8,000+
SQM Facility
Bhiwandi Complex
60+
Machine Fleet Units
CNC, Live-Tool, VMC, Hobbing & EDM
ENGINEERING CRAFTSMANSHIP & SPC

Advanced process control driven by decades of manufacturing mastery.

At Mechtex Micro Precision, master-level craftsmanship meets rigorous engineering discipline. Combining a multi-decade manufacturing legacy, we transform intricate technical drawings into high-performance components.

01

Advanced CAM & Toolpath Optimization

In-house CAD/CAM simulations and optimized machining strategies eliminate dry-run delays, prevent tool deflection, and deliver flawless surface finishes.

02

Pre-Audited Vendor Governance / Rigorous SPC Quality

In-house fixture tooling, live-tool machining optimization, and multi-axis toolpaths ensuring seamless repeatable tolerance control across every production batch.

Skilled CNC precision machinist inspecting micro-tolerances with digital calipers at modern CNC lathe
STRATEGIC OEM ADVANTAGE

The brand you already trust — now open for contract precision machining.

Transition your high-precision automotive, medical, and industrial components into a quality-driven manufacturing environment. Mechtex combines 55+ years of global OEM heritage with micro-precision contract machining to streamline your supply chain and eliminate operational risk.

Standard Job Shops

Fragmented & High Friction
  • Exhausting Vendor Audits: Demands fresh factory inspections, credit investigations, and multi-month onboarding for single prototype runs.
  • Unverified Metallurgy: Uncertified scrap-melt stock, outsourced unmonitored hardening, and lack of internal spectral metallurgy analysis.
  • Manual QC Compromises: Handheld verniers, thermally unstable measuring rooms, and missing Cpk / Ppk statistical documentation.
  • Capacity Shifting: Arbitrary spindle reallocation leads to unexpected line shutdowns for Tier-1 assemble schedules.

Mechtex Micro Precision

Verified OEM Infrastructure
  • Zero-Risk Pre-Audited Integration: Pre-cleared credit terms, active vendor codes, and immediate drawing-to-production path for Mechtex OEM clients.
  • Comprehensive Quality Documentation: PDIR, Dimensional Inspection Reports, Surface Roughness Reports, CoC, Control Plans & PFMEA.
  • OEM-Ready Scalability: Flexible production capacity supporting prototypes, pilot batches, and high-volume recurring OEM requirements.
  • Dedicated Machine Fleet Allocation: Comprehensive fleet of 60+ machines with dedicated capacity for continuous OEM production runs.
MACHINERY INFRASTRUCTURE

Verified Machine Fleet

A comprehensive in-house arsenal of 60+ precision machines providing a complete one-stop manufacturing solution from raw material to finished component.

60+ TOTAL IN-HOUSE PRODUCTION MACHINES
CNC FLEET 60+ MACHINES

CNC Turning Lathe Fleet

Heavy-duty and ultra-precision turning lathes configured for high-speed continuous batch runs and fine cylindrical accuracy.

LIVE TOOLING MULTI-AXIS

CNC with Live Tooling

Single-setup turn-mill capability eliminating secondary clamping errors. Capable of complex off-center milling, keyways, and cross-drilling.

VMC CENTERS 2 CENTERS

VMC (Vertical Machining)

High-rigidity vertical machining centers optimized for motor end-bells, housings, flanges, and prismatic components with tight true position.

HOBBING

Gear Hobbing

Precision gear hobbing machines producing spur gears, helical pinions, ring gears, and involute splines with minimal pitch error.

BROACHING & EDM

Broaching & Wire-Cut EDM

In-house vertical broaching for internal keyways and splines, paired with sub-micron Wire-Cut EDM for intricate contours and tooling.

SECONDARY & MOULDING

Hardening & Injection Moulding

Integrated secondary operations including localized induction hardening, SPM drilling, and precision insert overmoulding.

all_inclusive

End-to-End One-Stop Manufacturing Solution

COMPLETE VALUE CHAIN
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PRODUCTION CAPABILITIES

Integrated Precision Arsenal

PROTOTYPE / NPD THROUGH HIGH-VOLUME OEM CONTRACTS
Precision CNC Turning Fleet Machinist
CELL 01 / TURNING 45 SPINDLES

Precision CNC Turning

High-accuracy CNC turning fleet (Global, Tsugami, Jyoti, Realtech, LMW) holding critical diameter tolerances and concentricity across complex stepped shafts.

CNC with Multi-Axis Live Tooling
CELL 02 / LIVE TOOL X & Z AXIS

CNC with Live Tooling

Global live-tool lathes with X-axis and Z-axis powered tools allowing milling, cross-hole drilling, tapping, and keyway profiling in a continuous single operation.

Nidec Precision Gear Hobbing and Spline Cutting
CELL 03 / GEAR CUTTING NIDEC FLEET

Gear Hobbing & Spline Cutting

Nidec precision gear hobbers cutting spur gears, helical gears, planetary ring gears, and involute internal/external splines for zero-backlash drive units.

Broaching and Wire EDM Precision Machining
CELL 04 / BROACHING & EDM IN-HOUSE

Broaching & Wire EDM

Vertical broaching for internal keyways and splines, accompanied by in-house Wire-Cut EDM for tight corner radii and micro-tolerance tool making.

In-House Induction Hardening Heat Treatment
CELL 05 / HEAT TREATMENT IN-HOUSE 1 STN

In-House Induction Hardening

Dedicated induction hardening station delivering localized journal and tooth surface hardness while preserving the ductile core strength of shafts and gears.

Injection Moulding and SPM High-Speed Machinery
CELL 06 / MOULDING 5 MACHINES

Injection Moulding & SPM

5 moulding machines (Boy, Engle, Milacron, TOYO) and 2 Iyalia SPM drilling units for hybrid plastic-over-metal assemblies and high-speed dedicated operations.

Quality control metrology laboratory inspection with Zeiss CMM and optical measuring microscope
VERIFIED ZERO-DEFECT PROTOCOL

Precision isn’t a marketing promise. It’s a certified calibration.

Our Zero-Defect Protocol integrates strict quality controls across raw material receiving, in-process machining, and final metrology validation. Every batch comes complete with traceable Pre-Dispatch Inspection Reports (PDIR) and SPC statistical documentation.

QUALITY CONTROL & TESTING EQUIPMENT:

Surface Roughness Testing
VMM Inspection
Runout Inspection Setup
Height Gauge
Bore Gauge
Vernier Caliper
Digital Micrometer
verified_user
Pre-Dispatch Inspection Report (PDIR) 100% full dimensional traceability & Cpk documentation included
COMPONENT CAPABILITIES

Actual high-tolerance production components.

Specialized manufacturing of precision Shafts, Gears, Flanges, Rings, Top Covers, Bottom Covers, Ring Gears, Motor Components, and Other Precision Machined Components — complete with Induction Hardening and custom secondary operations.

CRITICAL REPORT SNAPSHOT
Component Group: Shafts, Flanges & Covers
Secondary Finishing: Induction Hardened (Up to 60 HRC)
DIRECT METROLOGY & RFQ DESK

Request an RFQ / Dispatch CAD Drawings

Receive direct engineering review, DFM feedback, cycle times, and tiered volume cost breakdowns within 24 business hours.

lock Strict IP Protection & Bilateral NDA

We routinely execute bilateral NDAs prior to receiving drawings. Your proprietary geometry is handled strictly under ISO 9001 governance.

ACCEPTED FORMATS: STEP, STP, IGES, IGS, DXF, DWG, PDF PRINTS (MAX 50MB)
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Upload 2D/3D Drawing Package
STEP, STP, IGES, DXF, DWG, PDF (Max 50MB)
upload_file RFQ & CAD DESK